Auto Ultrasonic Detection System for Disc and Ring Components
Fully automatic water-immersion ultrasonic testing system for disc and ring workpieces delivers high-precision inspection in both automatic and manual modes.
It realizes automated loading and unloading to boost efficiency and cut labor costs. An ultrasonic probe mounted on a high-precision XYZ module cooperates with a workpiece rotary unit to detect internal flaws including inclusions, cracks, porosity and delamination.
Adopting a gantry structure and precise motion control, the system automatically handles workpiece handling and sorts tested parts into qualified and unqualified areas.
Product Advantages
Intelligent Defect Assessment
It can detect workpiece defects such as porosity, inclusions, cracks, poor adhesion, and delamination, and achieve intelligent defect assessment.
Suitable for round workpieces
This system is suitable for workpieces such as discs, cylinders, cones, concave and convex shapes, and rotating bodies.
Multi-view inspection
The inspection software can display A, B, C, and D scan views in real time and acquire ultrasound and scanning data.
High-performance configuration
Equipped with high-performance servos, precision motion control and premium-grade components, the system delivers superior accuracy and stability.
Automatic Water Circulation
The water system offers auto fill/drain, circulation and filtration to sustain long-term water cleanliness.
Modular Design
The entire system adopts a modular design, resulting in a short production cycle and convenient maintenance.
Testing Cases
Product Parameters

 

● Standard Water Tank Dimensions: 

1100mm (L) × 1100mm (W) × 400mm (H) [Customizable]

● Workpiece Specifications:

Disc/ring diameter φ ≤ 700mm (φ ≥ 700mm, customizable upon negotiation)


● XYZ Three-Axis Scanning Speed:

X-axis and Y-axis scanning speed ≥ 300mm/s, Z-axis speed ≥ 200mm/s


● Repeatability:

X-axis and Y-axis ≤ 0.03mm, Z-axis ≤ 0.05mm


● Loading/Unloading Gantry Robot:

Maximum speed > 500mm/s, repeatability ≤ 0.05mm


● Standard Water Tank Dimensions:

1100mm (L) x 1100mm (W) x 400mm (H) [Customizable]



● The system adopts a modular design, allowing for the addition of different customized functional modules to suit various inspection objects and requirements.

● It features a customizable workpiece module, enabling users to freely add and define new workpieces, setting key parameters, ultrasonic processes, and scanning parameters. This provides strong scalability, facilitating the inspection of diverse workpieces.

● It includes a polar coordinate circular ring C-scan imaging module, supporting one-dimensional and two-dimensional circular ring-shaped workpiece C-scan imaging.

● It has an alarm marking module, supporting freely configurable alarm conditions. During scanning, suspected defect signals trigger an alarm, which is simultaneously marked in the C-scan view.

● It features an intelligent analysis and evaluation module. After scanning, the system automatically identifies defects based on preset evaluation criteria and records them in a table. Defects can also be manually recorded and deleted for easy manual re-inspection.

● It has a defect rollback and re-inspection function. When manually evaluating defects, users can quickly roll back to the defect's location with a single click and view the ultrasonic waveform at the current point in real time.



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