1. Inspection Modes

Equipped with high-precision automatic X, Y, Z axis modules, the system supports fully automatic 2D grid scanning on the X-Y plane or manual inspection. The scanning axis and stepping axis are customizable with automatic mode switching. Automatic A/B axes and manual A1/B1 adjustment axes are provided for fine-tuning the probe angle to achieve optimal inspection performance.

2. Technical Parameters

(1) Module Movement Travel:

- Effective travel of X-axis: 800 mm

- Effective travel of Y-axis: 600 mm

- Effective travel of Z-axis: 400 mm

(2) Repeat positioning accuracy of X/Y/Z axes is less than 0.05 mm/m.

(3) System Position Resolution: < 0.01 mm

(4) Scanning Speed Range: 1 mm/s – 500 mm/s

(5) Operating Temperature Range: -10℃ ~ +40℃

3. Motion Control Software

Motion control software enables full-axis manual operation and automatic grid scanning. It provides source code for secondary development, referenced to the motion controller design manual, and supports VC, VB, VS, C++Builder and C# platforms.

4. System Composition

The system consists of an ultrasonic instrument, industrial computer, monitor, multi-axis motion module, inspection tank, probe clamping fixture, equipment support frame, control cabinet, and water circulation and filtration system.

Technical Advantages

(1) Clear Imaging: High-frequency custom-made probes are adopted to achieve high-precision imaging of water-cooled plates.

(2) Automatic Defect Evaluation and Workpiece Statistics: Defects are automatically identified and the number of defective workpieces is counted in accordance with customer-specified inspection standards, facilitating convenient workpiece statistics.

(3) Strong Process Applicability: One inspection process can be applied to the testing of various water-cooled plates, reducing equipment debugging time and improving inspection efficiency.

(4) Stable Operation: The whole system operates stably, safely and reliably with easy maintenance, making it particularly suitable for the inspection of small-batch and multi-variety workpieces.